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Panels are constructed by bonding decorative face
and back veneers to one of a variety of substrates. Decorative veneers
are specified by appearance standards established by the Hardwood
Plywood & Veneer Association. For detailed specification criteria
refer to ANSI standard HP-1 1999, available from HPVA at www.HPVA.org.
Substrates are also covered by the above standard.
Each substrate has unique characteristics that make it more or less
suitable for a given application.
Softwood Veneer cores are light and strong
but do not typically yield a panel as flat and smooth as a composite
cores like particleboard or MDF. Using a two step, or "blank"
process can significantly improve veneer core panels flatness.
ApplePly© cores are constructed using
uniformly thin hardwood inner plys. This virtually eliminates voids,
and produces a natural, decorative edge when the panel is cut.
ArmorCore© substrates combine softwood
veneer inner plys with a thin layer of MDF just beneath the decorative
face and back veneers producing a panel that is light, strong and
extremely flat and smooth.
Medium Density Fiberboard, (MDF) is flat and
smooth with good thickness tolerances. It machines well, but wears
machine tooling and is quite heavy. Screw holding strength is less
than veneer core.
Particleboard is the low cost core of choice.
It is about the same weight as MDF, but does not machine as well
and has poor screw holding capacity. Particleboard is flat and smooth,
and has good thickness tolerances.
Specialty Cores include many variations within the above core types,
as well as hybrids and non wood based panel products that are coming
into commercial use. States has always been at the forefront in
bringing these products to market.
Adhesives used in bonding inner plys as well
as face and back veneers are typically UF (urea formaldehyde) based.
Other adhesives including phenolic and melamine based products are
available on a selected basis and at an increased cost.
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